@Pat1 Welcome to the forum! When you get a chance, please introduce yourself here so we learn a little bit more about @Pat1 the person
I think you are on the right track as far as troubleshooting. That is, if you can list forms but can't download them, the problem is security.server.hostname
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- What version of ODK Aggregate are you using? If you aren't using v2.0.3, can you try that?
- Can you look at the Tomcat logs and see if there is any useful information there about what is going wrong?
- How exactly did you unjar and rejar ODKAggregate-settings.jar. If that isn't done properly, I find that the fix doesn't actually work.